This paper introduces a Shuffled Frog-Leaping Algorithm based method for the optimization of machining parameters for milling operations. An objective function based on maximum profit in milling operation has been used. The algorithm is compared with others techniques and outperforms the results reached by standard shuffled frogleaping algorithm, differential evolution, particle swarm optimizat...

This paper describes a combined mathematicalgraphical approach for optimum tool path planning in order to improve machining efficiency. A methodology has been used that stabilizes machining operations by adjusting material removal rate in pocket milling operations while keeping cutting forces within limits. This increases the life of cutting tool and reduces the risk of tool breakage, machining...

L.T. Tunc , E. Budak * Sabanci University, Faculty of Engineering and Natural Sciences, Istanbul-Turkiye * [email protected] Abstract 5-axis milling is widely used in machining of complex surfaces such as airfoils. Improper selection of machining parameters may cause low productivity and undesired results during machining. There are several constraints such as available power and torque, c...

An autonomous machine tool has been developed to solve fundamental issues with the current command method using NC programs, and some key technologies for its realization have been devised. In the process planning system, various process plans are prepared, and the appropriate process plan can be selected to achieve flexible machining operations. Digital Copy Milling, digitizing the principle o...

Milling of fiber reinforced polymer composites is of great importance for integrated composites with other mating parts. Improper selection of cutting process parameters, excessive cutting forces and other machining conditions would result in rejection of components. Therefore, machining conditions are optimized to reduce the machining forces and damages. This work reports practical experiments...

Nowadays, the demand for high product quality focuses extensive attention to the quality of machined surface. The (CNC) milling machine facilities provides a wide variety of parameters set-up, making the machining process on the glass excellent in manufacturing complicated special products compared to other machining processes. However, the application of grinding process on the CNC milling mac...

This proposed method has to design and fabricate the Multipurpose Jig and Fixture, for that component which has been to reduce the manufacturing cycle time. When the component produced on a small size previously this is to produces the large quantities of requirements. The selective components requires for machining operations such as step milling, angle milling & boring and reaming. The few op...

Milling is one of the most common manufacturing processes in industry. Despite recent advances in machining technology, productivity in milling is usually reduced due to the process limitations such as high cutting forces and stability. If milling conditions are not selected properly, the process may result in violations of machine limitations and part quality, or reduced productivity. The usua...

This paper presents a geometric modeling method and 5-axis CNC machining algorithm for the manufacture of screw propellers in one single setup. A novel approach for 5-axis roughing is developed and implemented in addition to further streamline finishing sequences. The toolpath is generated by dividing the propeller model into milling regions viz. the front & rear blade faces, the leading & trai...